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Pipe Crack and Burst Repair

Pipe crack and rupture repair with epoxy

Epoxy repair allows you to restore pipe watertightness without opening walls or floors. It is a practical solution when the issue is still manageable and you want to avoid disruptive works.

Instead of replacing the pipe, we work from the inside, sealing leak points and stabilising the system.

Where these problems appear

From our day-to-day CCTV inspections, cracks and small ruptures are very common in:

  • older PVC or clay pipes
  • degraded joints
  • connections between branch lines and stacks
  • areas under slight movement or stress

Many of these issues start small but eventually lead to leaks, odours or visible damage in walls and ceilings.

How epoxy repair works

The process involves applying epoxy resin inside the pipe, forming a continuous internal layer that seals cracks and leak points.

Once cured, the lining creates a surface that is:

  • watertight
  • smoother internally
  • protective against wear and corrosion

In most cases, the effect is immediate — the leak stops and the pipe performance stabilises.

When this solution makes sense

Epoxy repair is suitable when:

  • cracks or ruptures are localised
  • there is leakage but no structural failure
  • the problem is not along the entire pipe
  • demolition should be avoided

It is widely used in occupied properties where traditional works would be disruptive.

Limitations – when epoxy is not enough

Not everything should be repaired with epoxy — and it's important to be clear about that.

If the pipe has:

  • sagging or deformation
  • misalignment
  • significant structural loss

then a structural solution such as CIPP is usually required. Epoxy improves watertightness but does not fix structural issues.

Advantages of trenchless repair

When properly applied, epoxy repair allows:

  • leak repair without demolition
  • shorter intervention time
  • minimal disruption
  • extended pipe lifespan

It is often the right solution when the problem is still at an intermediate stage.

Inspection before repair

Before any repair, it is essential to understand the real condition of the pipe. That’s why we always start with a CCTV inspection.

This is what determines whether epoxy is sufficient — or if a different approach is needed.

Targeted repair without demolition

When correctly applied, epoxy solves the problem directly, quickly and without unnecessary works. The key is applying it in the right situation.

If you have leaks or suspect internal damage, we can assess and clearly advise the best solution.

Contact

At REVIPOX we always start with inspection. Based on CCTV diagnosis, we define whether epoxy, CIPP or another solution is the right approach. Call +351 930 650 707 for a technical assessment.

Frequently Asked Questions

Common questions about our process

At REVIPOX, we’ve gathered the most common questions about our epoxy pipe rehabilitation method.

Here you’ll find clear answers about how it works, how long it takes, and why it’s the most durable no-dig solution available.

Have another question? Request your diagnostic assessment.

Yes, in many cases. When the damage is localized and the pipe is still structurally stable, we can seal the cracks from the inside without replacing the pipe or carrying out demolition work.

Yes, epoxy is effective at sealing cracks, micro-openings, and leak points. After application and curing, it creates a continuous layer that restores watertightness and stabilizes the pipe’s performance.

When applied under the right conditions, it is a durable solution. It is not a surface-level fix, but a technical intervention that addresses the actual problem. However, it always depends on the condition of the pipe.

If there are deformations, misalignments, structural collapse, or significant material loss, epoxy will not solve the problem. In these cases, a structural solution such as CIPP or pipe replacement may be required.

Through CCTV pipe inspection. This allows us to precisely locate the damaged areas and determine whether epoxy is suitable or if another solution is needed.

In most cases, the intervention is quick and can be completed within the same day. As no demolition is involved, disruption is minimal and the system can be back in use quickly.

100%

Guaranteed Satisfaction

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About Us

We rehabilitate pipelines, we restore confidence

REVIPOX is a company specialized in internal epoxy pipe coating, a technology that allows the restoration of aging pipelines without demolition. With trained teams and state-of-the-art equipment, we bring back functionality, durability, and safety to water and wastewater systems in residential, commercial, and industrial buildings.

  • Fast interventions with no demolition required

  • Certified technology and long-lasting materials

  • Solutions adapted to every network type and diameter (32 mm to 300 mm)

The REVIPOX Method - New Life For Your Pipes

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Services

Complete solutions for internal pipe rehabilitation

At REVIPOX, we operate across all stages of the rehabilitation process — from initial inspection to final epoxy coating. Each service is carried out by specialized technicians using advanced technology, ensuring long-lasting results without the need for demolition.

Pipe Video Inspection

Pipe Video Inspection

High-definition visual diagnostics using HD video cameras to assess the internal condition of the pipes and identify cracks, leaks, or corrosion before intervention.

Limpeza mecânica e preparação interna

Mechanical Cleaning and Internal Preparation

We remove scale, debris, and corrosion through controlled brushing and jetting, preparing the pipe surface for perfect epoxy adhesion.

Revestimento Interno com Epóxi

Epoxy Internal Coating

Application of a continuous internal epoxy lining that creates a new protective wall inside the pipe, sealing leaks and preventing future ruptures.

Reabilitação de Prumadas Banho

Vertical Pipe and Riser Rehabilitation

An ideal solution for buildings and condominiums, allowing the renewal of vertical water and wastewater risers without opening walls or disrupting residents. Fast, clean, and completely trenchless.

Reabilitação de Condutas Enterradas

Buried Pipeline Rehabilitation

Internal coating of underground sewer, drainage, or stormwater pipes, eliminating leaks and maintaining structural integrity — no excavation required.

eparações localizadas e selagem de fugas

Localized Repairs and Leak Sealing

Targeted repair of internal ruptures, damaged joints, or small leaks using high-adhesion structural resins — a quick, clean, and long-lasting solution.

Why to choose REVIPOX?

Trust the experts who bring new life to your pipelines.

REVIPOX combines technology, precision, and experience to deliver long-lasting epoxy pipe rehabilitation solutions — with no need for demolition. Our work is based on detailed diagnostics, certified materials, and qualified technicians who ensure results that last.

Experienced Team

Our specialists are trained in internal epoxy coating and use advanced inspection and application equipment to guarantee top-quality results every time.

Trusted and Transparent

From the first contact to project completion, we value clear communication and trust. Every client receives a technical report and full professional support throughout the process.

Our Blog

Latest News & Articles from REVIPOX

Follow the REVIPOX Blog to explore the latest updates in epoxy pipe rehabilitation, trenchless technology, and modern solutions for aging pipeline systems. We share technical tips, real case studies, and industry insights for those who want to stay informed about innovation in pipeline restoration.

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